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PE Foam for Packaging, Insulation & Impact Protection
Polyethylene-based foam is a lightweight, closed-cell material valued for its excellent protection, insulation, and long-term durability. At Fusion Foams, We Manufacture and Supply high-quality PE foam sheets, rolls, and planks designed to meet the performance demands of packaging, construction, automotive, sports, marine, and industrial applications across India.
Engineered for reliability, this material delivers strong impact absorption, moisture resistance, and dimensional stability, making it a practical choice for applications where protection, insulation, and weight reduction are critical.
What Is Polyethylene Foam?
Polyethylene foam is a closed-cell polymer material known for its firm yet resilient structure. Its sealed cellular composition prevents the passage of air and liquids, allowing it to perform consistently in moisture-prone and temperature-sensitive environments.
Unlike elastomeric foams, this material focuses on protection, insulation, and structural support rather than elasticity, making it ideal for packaging, insulation, and industrial uses where durability and stability matter more than flexibility.
Key Characteristics of Polyethylene Foam
This closed-cell insulation material offers a balanced combination of physical and functional advantages:
- Impact Protection & Cushioning
Absorbs shock and vibration effectively, helping safeguard products during storage and transit. - Low Weight & Easy Handling
Lightweight construction allows simple cutting, shaping, and installation while reducing transportation costs. - Moisture & Water Resistance
The non-absorbent cell structure prevents water penetration and resists mold or mildew formation. - Thermal Insulation Performance
Helps reduce heat transfer, supporting energy efficiency in building and packaging applications. - Chemical & Oil Resistance
Maintains stability when exposed to oils, greases, and many industrial chemicals. - Durability & Recovery
Retains shape after compression, ensuring consistent performance over time. - Surface Safety
Non-abrasive texture protects finished and delicate surfaces from scratches. - Acoustic Dampening
Reduces noise and vibration in structural and automotive uses. - Buoyancy Properties
Suitable for flotation and water-related applications due to its closed-cell composition. - Anti-Static Grades Available
Specialized variants protect sensitive electronic components from static discharge.
Typical Technical Parameters
Property | Standard Range |
Density | 18–60 kg/m³ |
Cell Structure | Closed-cell |
Water Absorption | <1% |
Operating Temperature | -40°C to +80°C |
Supply Forms | Rolls, Sheets, Planks |
(Custom specifications available on request)
Applications Across Industries
This versatile closed-cell foam material is widely used in:
- Protective Packaging
Custom inserts and cushioning for electronics, appliances, glass, and automotive components. - Construction & Infrastructure
Thermal and sound insulation, expansion joints, HVAC duct insulation, and flooring underlays. - Sports & Fitness
Exercise mats, protective padding, and recreational equipment. - Automotive Manufacturing
Interior padding, noise reduction components, and under-carpet insulation. - Marine & Water-Based Uses
Seating, fenders, and buoyant components exposed to moisture. - Medical & Healthcare
Support padding, rehabilitation aids, and equipment cushioning. - General Industrial Use
Sealing, gasketing, and void-filling applications.
Material Comparison: When to Choose This Foam
Compared to rubber-based or elastomeric foams, polyethylene-based material offers lower weight, higher moisture resistance, and better buoyancy. It is preferred where insulation, packaging protection, and dimensional stability are more important than elasticity or oil resistance.
For applications requiring high flexibility or continuous fuel exposure, alternative foam types may be more suitable.
Custom Manufacturing Capabilities
At Fusion Foams, we specialize in application-driven customization rather than one-size-fits-all solutions. Our in-house manufacturing enables precise control over material properties to suit your project requirements.
- Sheets, Rolls & Planks
Available in continuous rolls, precision-cut sheets, and thicker formats for heavy-duty use. - Density & Thickness Options
Manufactured in multiple densities to suit soft cushioning or firm structural support. - Die-Cut & Fabricated Parts
Custom inserts, gaskets, and shaped components for precise fitting. - Adhesive-Backed Variants
Simplifies installation and assembly processes. - Cross-Linked Grades
Enhanced strength and performance for demanding industrial environments.
Why Choose Fusion Foams
- Consistent Product Quality using advanced manufacturing processes
- Cost-Efficient Solutions without compromising performance
- Technical Guidance to help select the right material specification
- Reliable Supply & Timely Delivery across India
Build Smarter with Polyethylene Foam Solutions
Enhance protection, insulation, and durability with high-performance foam solutions tailored to your needs. Contact Fusion Foams to discuss custom specifications and dependable supply options for your next project.
Frequently Asked Questions
Is polyethylene roll material waterproof?
Yes, its closed-cell structure resists water absorption, making it suitable for moisture-prone environments.
How is PE Foam different from EVA foam?
It is generally firmer and more rigid, offering stronger impact protection and insulation, while EVA is softer and more elastic.
Are anti-static variants available?
Yes, anti-static grades are available for safeguarding electronic components.
In what forms PE Foam is supplied?
It is supplied in rolls, sheets, and fabricated components such as inserts and gaskets.
Why is PE foam commonly used in packaging?
Because of its shock absorption, lightweight nature, and surface protection capabilities. Get Direction